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A fresh PhD is useful for breadth of knowledge (all possible uses of a chemical in semiconductors) but lacks practical judgment, while a 20-year expert provides specific, context-dependent guidance (increase flow rate to 200 sccm) that solves real problems—generic LLMs are like fresh PhDs, lacking experiential knowledge.
America faces a de-industrialization crisis stemming from 30 years of economic theory that pursued outsourcing manufacturing to other countries, and we are now discovering we still need to make things and cannot afford the geopolitical risks of over-reliance on external supply chains.
When experts disagree on conclusions or may even be wrong, the system should treat 'correct vs incorrect' as a false binary and instead think in terms of 'better vs worse'—deploy solutions that work 95% of the time and handle the 5% disagreement cases through secondary human or model review before final action.
The OODA Loop (Observe-Orient-Decide-Act) used by jet fighter pilots is a reasoning framework applicable to industrial process engineering, where the system continuously observes the environment and resources, decides if it has sufficient information to solve the problem, takes action, and repeats as the world changes.
Industrial companies are the first major adopters of generative AI, which is unprecedented—historically, digital/consumer technologies (like internet and cloud) were adopted first by digital companies, but GenAI's industrial adoption is ahead of digital adoption because industrials have harder problems that GenAI addresses.
Domain expertise has always been recognized as valuable, but in the data-driven machine learning era, it was not actually used because encoding human knowledge into systems was too difficult—GenAI changes this by enabling natural language interfaces that make knowledge encoding economically feasible.
The process of capturing expert knowledge for AI systems involves: (1) having an expert extemporaneously dictate their knowledge about a process, (2) using GenAI to structure that freeform knowledge into a machine-readable format (YAML or similar), and (3) generating operational diagnostic code that can be deployed and simulated.
Agentic AI systems (models with planning and reasoning capabilities) are necessary because models alone lack the ability to iterate, loop back, and reconsider problems—agentic systems add a reasoning loop that allows for multi-step problem solving and adaptation as the environment changes.
Open-source base models (like Llama 3) are strategically important because they allow industrial organizations with proprietary processes to build domain-specific models on top without paying licensing fees to proprietary model vendors, enabling competitive differentiation while maintaining IP control.
Standard Operating Procedures (SOPs) and recipes in semiconductors already capture statistical knowledge accumulated over years, but they do not capture the tacit, problem-solving knowledge of experts—capturing expert knowledge via interviews about real incidents reveals insights that escape documentation.
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